IISCO Steel Plant (Asansol, West Bengal)

Partnership with IISCO Steel Plant

At KMC Group, we are entrusted with the operation of the Billet Caster at the prestigious IISCO Steel Plant, with a production capacity of 2.5 MTPA. Managing such a critical process required deploying a team of 100+ trained manpower with expertise in casting technology and plant operations.

Our Approach

• Specialized Manpower Deployment: Deployed skilled operators and technicians dedicated to billet caster operations.
• Process Optimization: Implemented standardized procedures to enhance billet quality and reduce rejection rates.
• Preventive Maintenance: Adopted preventive and predictive maintenance methods to avoid unplanned stoppages.
• Safety & Compliance: Maintained strict safety protocols and compliance with ISO-certified standards in high-risk zones.
• Client Alignment: Worked closely with IISCO’s internal team to ensure production targets and quality benchmarks were consistently achieved.

Our Solutions

• Billet Caster Operations: Complete handling of billet casting processes, ensuring smooth and defect-free production.
• Quality Assurance: Introduced stringent monitoring at each stage to achieve uniform billet dimensions and quality.
• Downtime Reduction: Streamlined maintenance schedules to improve machine availability and efficiency.
• Performance Tracking: Deployed KPI-based monitoring systems to evaluate and enhance operational performance.